Designing electrodynamic loudspeakers by using a new computer modeling scheme

Rausch M.1, Kaltenbacher M.1, Kreitmeier L.2, Krump G.2, Landes H.1, Lerch R.1
1 Dep. of Electrical Measurement Technology, University of Linz, Altenbergerstr.69, A-4040-Linz, Austria
2 Harman Audio Electronic Systems GmbH, Schlesische Straße 135,
D-94315 Straubing, Germany

Summary: In this paper the applicability of an efficient numerical calculation scheme in the computer-aided-design of electrodynamic loudspeakers is demonstrated. This numerical technique is based on a Finite-Element-Method (FEM) and allows the precise calculation of the magnetic, mechanical and acoustic fields involved in acoustic radiation and considers all coupling terms between the different physical quantities. Therewith, the complex dynamic behavior of electrodynamic loudspeakers was studied.
The validity of the computer simulations is verified with the help of appropriate measurements. The calculated and measured values for eigenfrequencies, axial pressure responses and electrical input impedances are in excellent agreement. The applicability of the presented calculation scheme with respect to the computer-aided-design of moving coil drivers is demonstrated by reporting two practical applications, the elimination of response dips at intermediate frequencies and the examination of polar responses.

 

1 INTRODUCTION

Fig. 1 shows the design of an electrodynamic loudspeaker.

  

Figure: Schematic of an electrodynamic loudspeaker

begin{figure}begin{center}epsfig{file=schematic.ps,height=5cm} end{center}end{figure}


A cylindrical, small light voice coil is suspended freely in a strong radial magnetic field, generated by a permanent magnet. When the coil is loaded by an electric voltage signal, the interaction between the magnetic field of the permanent magnet and the current in the voice coil results in an axial Lorentz force, acting on the coil. Therewith, the whole structure, consisting of the voice coil, former, suspension, surround and cone diaphragm, starts to move and generates the acoustic sound.
Since in the case of a loudspeaker the interaction with the ambient fluid must not be neglected, the electrodynamic loudspeaker represents a typical coupled magnetomechanical system immersed in an acoustic fluid. That is the reason, why for the detailed finite element modeling of these moving coil drivers the magnetic, the mechanical as well as the acoustic fields including their couplings have to be considered as one system, which cannot be separated. Due to the complexity of these multi-field problems, the straight forward application of standard simulation tools like commercially available finite element or boundary element codes has shown only limited success.

 

2 FINITE ELEMENT MODEL OF A LOUDSPEAKER

In this paper, the governing equations are solved using a Finite-Element-Method (FEM). The theory of the underlying equations and finite element scheme has already been reported in (1,2) and will not be repeated here.
In finite element methods, the region of the electromechanical device with air surroundings is subdivided into small discrete elements, the so-called finite elements, as shown in Fig. 2.

  

Figure: 2D finite element model of an electrodynamic loudspeaker

begin{figure}begin{center}epsfig{file=fem2.ps,height=7cm} end{center}end{figure}


In case of an electrodynamic loudspeaker the voice coil and aluminum former are discretized by so-called magnetomechanical finite elements, which solve the equations governing the magnetic and mechanical field quantities and take account of the full coupling between these fields. Due to the concentration of the magnetic flux within the magnet assembly, the magnet structure and only a small ambient region have to be discretized by magnetic finite elements. Furtheron, the surround, suspension and cone diaphragm are modeled by standard mechanical finite elements. Finally, the fluid region in front of the loudspeaker is discretized by acoustic finite and infinite elements. A small part around the magnet assembly has to be modeled by so-called magnetic-acoustic finite elements.
In order to function properly, the infinite elements have to be located in the far field of the moving coil driver. Consequently, a large number of acoustic finite elements is necessary in the modeling of electrodynamic loudspeakers. Therefore, a modified finite element model has been applied recently, in which acoustic elements were eliminated completely. The influence of the surrounding air, which consists of mass-loading effects and damping due to the sound emission, is now realized by so-called spring-elements, which have been located on the outside boundary of the cone diaphragm and surround. Therewith, the required finite elements as well as the CPU-time can be reduced tremendously.

 

3 VERIFICATION OF THE COMPUTER MODEL

The verification of both computer models described above has been performed by comparing simulation results with corresponding measured data. In a first step, the frequency dependency of the electrical input impedance has been calculated. As can be seen in Fig. 3-a, good agreement between simulation results and measured data was achieved.

  

Figure: a) Comparison of computed and measured frequency response of the electrical input impedance and b) the axial pressure response at 1 m (voltage clamping)

begin{figure}begin{center}epsfig{file=Comp2.ps,height=6cm} end{center}end{figure}


After this validation of the computational models, the axial pressure response of the electrodynamic loudspeaker was measured and compared with simulations. The input source is a voltage with nominal 1 W referred to 4 $Omega$(2.0 V r.m.s.). The microphone is placed on the mid axis at a distance of 1 m from the loudspeaker. Again good agreement between simulation and measurement was observed (see Fig. 3-b).
In the computer simulations of this electrodynamic loudspeaker with acoustic finite and infinite elements, approximately 58.000 second order finite elements have been used, resulting in a total number of about 190.000 unknowns. On a SGI, Octane 195 MHz the calculation of a transient analysis with 5.000 time steps required $12 frac{1}{2}$hours of CPU-time and 860 MB of physical memory. In the modified finite element model with additional spring-elements the total number of unknowns is reduced to about 30.000, resulting in a decreased CPU-time of $1frac{1}{2}$hours and a required physical memory of 90 MB.

 

4 STUDIES IN LOUDSPEAKER-DESIGN PARAMETERS

As a first application of our calculation scheme in the computer-aided-design of electrodynamic loudspeakers, the elimination of response dips at intermediate frequencies was considered. Measurements as well as simulation results reveal two dips in the sound pressure response occuring at approx. 400 Hz and 900 Hz (see Fig. 3-b). The elimination of these dips is of great interest for loudspeaker manufacturers, since a flat axial pressure response over a wide frequency range is desired (3). In computer simulations two design modifications could be established, both leading to an improvement of these response dips. In the first modification, a new surround material with an increased loss-factor was modeled. The increased loss-factor results in a more effective absorption and termination of the outward travelling energy and in reduced response dips. In the second case, a surround with a flat section added was used. Due to the modified geometry of the surround, the change of surround mass and compliance results in a modified equivalent circuit and causes a frequency shift of these response dips. With both modifications the deviation can be held within $pm 1$dB over a wide frequency range and, therefore, an improvement in respect to response flatness can be achieved.
In the second application, design improvements in respect to directivity patterns of the electrodynamic loudspeaker can be achieved. Fig. 4 shows the calculated polar response in dependence on the modulus of elasticity E of the diaphragm for two frequencies.

  

Figure: Design Improvement: Polar response

begin{figure}begin{center}epsfig{file=directivity2.ps,height=4cm} end{center}end{figure}


As can be seen, the decreased modulus of elasticity results in a modified vibration pattern and in a improved directivity pattern.

5 CONCLUSION

In this paper we have applied a new numerical scheme for the computer modeling of electrodynamic loudspeakers. Therewith, the optimization of loudspeaker-design parameters and limits by using minimal number of prototypes can be established.

 

REFERENCES

1. M. Kaltenbacher, H. Landes, R. Lerch, An Efficient Calculation Scheme for the Numerical
Simulation of Coupled Magnetomechanical Systems
, IEEE Trans. on Magnetics, Vol. 33, No. 2, 1997

2. R. Lerch, M. Kaltenbacher, H. Landes, F. Lindinger, Computerunterstützte Entwicklung elektromech-
anischer Transducer
, e&i ÖVE-Verbandszeitschrift, Vol. 7/8, pp. 532-546, 1996

3. M. Colloms, High Performance Loudspeakers, John Wiley & Sons, Chichester, New York, 1997


Martin Rausch
1999-04-08